Do you want to know how to make crumb rubber from used tires chips? – JYXKP Series Tire Block Crushing Line(Crumb Rubber Machinery)

First of all, please watch working videos of our Crumb Rubber Machinery as below:

Application of Crumb Rubber Machinery

JYXKP Tire Block Crushing Line (also called Rubber Powder Production Line) performs two critical functions: ‌

• Crushing‌ tire blocks into fine rubber powder .
• Removing‌ steel wires through magnetic separation.

Structure of Crumb Rubber Machinery

Mainly consists of JYXKP Rubber Crusher and other Crumb Rubber Machinery, such as Vibration Screens, Feeding Belt Conveyor, Magnetic Belt Conveyors, Lubrication System, etc.

JYXKP Rubber Crusher is the main machine, mainly consists of Base, Frame, Working rolls, Bearing, Gear Reducer, Coupling, Motor, Heating or Cooling System, Roll Clearance Adjusting System, Emergency Braking System, Lubrication System, etc.

Working Process of Crumb Rubber Machinery

Stage 1: Primary Crushing & Screening

Step 1:‌ Feed 3-5cm tire blocks into the Big Vibration Screen via conveyor or manual input. ‌During vibration‌, the blocks move to the Big Belt Conveyor and enter the JYXKP Rubber Crusher for initial crushing.

Step 2:‌ Crushed material returns to the Big Vibration Screen. ‌Here‌, two outcomes occur:

• Large fragments that ‌cannot pass through‌ the screen holes cycle back via the Big Belt Conveyor for ‌re-crushing‌.
• Fine material passes through the screen and proceeds to the Small Belt Conveyor.

Stage 2: Sorting & Steel Removal

‌Before reaching‌ the Small Vibration Screen, a Magnetic Separator removes steel wire from the material flow.  After screened by small vibration screen ,different size crumb rubber will pass different magnetic separator to sort out steel powder, so that the steel percent in final crumb rubber less than 0.01%. ‌The separated steel wire‌ is collected for direct resale.

Stage 3: Output Grading System

The Small Vibration Screen uses ‌three interchangeable screen nets‌ (20mesh, 30mesh, 40mesh in this example):

Screen Level	Action	Output
‌Top (20mesh)‌	Passes 20mesh but not 30mesh → Magnetic Conveyor I → Bag 1	20-30mesh powder
‌Middle (30mesh)‌	Passes 30mesh but not 40mesh → Magnetic Conveyor I → Bag 1	30-40mesh powder
‌Bottom (40mesh)‌	Passes all screens → Magnetic Conveyor III → Bag 3	40-60mesh powder

Configuration Flexibility

By adjusting screen nets‌, operators can:

• Extract ‌3 grades simultaneously‌ (20mesh/30mesh/40mesh)
• Produce ‌2 grades‌ (e.g., remove 40mesh net)
• Generate ‌1 grade‌ (remove both 30mesh and 40mesh nets)

Specification of Crumb Rubber Machinery

Model:	JYXKP-280	JYXKP-300	JYXKP-400	JYXKP-450	JYXKP-560
Main Motor Power:	22Kw	30Kw	45Kw	55Kw	90Kw
Big Vibration Screen Power:	4Kw	4Kw	7.5Kw	7.5Kw	7.5Kw
Big Belt Conveyor Power:	2.2Kw	2.2Kw	2.2Kw	2.2Kw	2.2Kw
Small Belt Conveyor Power:	0.75Kw	0.75Kw	1.1Kw	1.1Kw	1.1Kw
Magnetic Separator Power:	0.75Kw	0.75Kw	1.1Kw	1.1Kw	1.1Kw
Small Vibration Screen Power:	1.5Kw	1.5Kw	3Kw	3Kw	3Kw
Magnetic Conveyor Power:	0.75*3Kw	0.75*3Kw	1.1*3Kw	1.1*3Kw	1.1*3Kw
Total Power:	33.45Kw	41.45Kw	63.2Kw	73.2Kw	108.2Kw
Dimension:	10x5x2.5M	10x5x2.5M	12×5.6×2.6M	12x6x2.7M	12x6x2.8M
Weight:	5500Kgs	5800Kgs	9500Kgs	12500Kgs	21500kgs
Input:	3-8cm Tire Blocks From Tire Block Cutter or Tire Shredder
Output:	5-40mesh(0.85-4mm) Rubber Crumb,Steel Wire,and Fiber.
Capacity:	100-300kgs/hour	150-400kgs/hour	200-600kgs/hour	300-800kgs/hour	500-1200kgs/hour
Front Roll:	Ø280mm Grooved	Ø300mm Grooved	Ø400mm Smooth	Ø450mm Smooth	Ø510mm Smooth
Back Roll:	Ø280mm Grooved	Ø300mm Grooved	Ø400mm Grooved	Ø450mm Grooved	Ø560mm Grooved
Roll Working Length:	550mm	550mm	600mm	650mm	800mm
Front Roll Speed:	26.38m/min	28.26m/min	17.32m/min	22m/min	25.25m/min
Ratio of Two Rolls:	1:2.05	1:2.05	1:1.38	1:1.38	1:1.56
Price(See Remarks):	Please Contact us to inquire	Please Contact us to inquire	Please Contact us to inquire	Please Contact us to inquire	Please Contact us to inquire
Remarks:
Production Lead Time	20-30days(Exclude Legal Holiday).

Photo Gallery

Hereunder photo showing Rubber Crusher, which is the main machine of Crushing Tire Blocks into Tire Crumb.

Rubber Crusher

Next photo showing Rubber Crusher Rolls, which is the main parts of the rubber crusher to crush tire blocks or other rubber blocks into crumb.

Below photo showing Rubber Crusher Control Panel, which is for controlling the rubber crusher starting,running, stop, Emergency brake, jog move, reverse running, overload protection, etc

Due to the main motor is so big, for reducing the starting current, it adopts Star-Delta Starting System for Rubber Crusher Main Motor.

Next photo is Big Vibration Screen,which is for Screen qualified tire crumbs out and send unqualified tire crumbs to Big Belt Conveyor return to rubber crusher, it consist vibration source and screen body.

Hereunder Photo is Big Belt Conveyor, which is for returning unqualified material from Big Vibration Screen to Rubber Crusher to be crushed again and again till can pass the big vibration screen net.

Next photo showing Small Belt Conveyor, which is for conveying tire crumb to magnetic separator and small vibration Screen to separate steel wire and screen out qualified rubber crumb.

Hereunder photo showing Small Vibration Screen, which for separating different sizes of crumb rubber and return unqualified crumb rubber back to big belt conveyor to be crushed again.

Below photo is Magnetic Separator for removing Iron and Steel before the tire crumb falling down to the Small Vibration Screen.

Next photo is Magnetic Conveyor for collecting different size of qualified tire crumb from outlets of Small Vibration Screen and Removing Existing Iron and Steel again.

Hereunder photo showing our crumb rubber machinery building workshop, after finish them and pass running test, quality inspection, we will paint anti rust paint immediately to avoid possible rust happen, then paint to right color according to our customer’s requirement.

Next photo showing Crumb Rubber Machinery be loaded on a truck before deliver to our customer, for ensuring earlier delivery, our workers often work long hours, they are very professional.

Below photo showing Crumb Rubber Machinery be loaded into 40ft Open Top Container before shipment to our oversea customer, due to the rubber crusher is very heavy, if loaded at one side of a container will cause the container unbalance, so we have to load the rubber crusher to the middle of container, small machines at two sides of the container, due to the big returning belt conveyor and big vibration screen are too long to be load at any side of rubber crusher, we will build a shelf to support them above other items.

When the container reach buyers’ tire recycling plant, they can open the cover of the container and remove all items out by crane from top.

Input Material Photo

Output Material Photo

If you want to make Superfine Rubber Powder as below, you need to add JYZM Series Superfine Rubber Grinding Machine.

For stock and transportation convenience, you can pack weigh and pack the rubber crumb or superfine rubber powder by manual as below photo showing:

Or you can pack the rubber crumb or superfine rubber powder by  JYDL-25-50 Electrical Weighing and Packing Machine as below photo showing.

You also can pack the rubber crumb or superfine rubber powder by  JYDL-1000 Supersack Weighing and Packing Machine as below photo showing.

If you only recycle Steel Radial Tires, you no need buy Fiber Separator, if also want to recycle Car  Tires and Fiber Tires, you need to add JYXF-500 Fiber Separator to Separate Fly Fiber Out.